Project Overview
A leading automotive parts manufacturer with 5,000+ employees needed to modernize their legacy ERP system to support Industry 4.0 initiatives and improve operational efficiency. The company faced challenges with real-time visibility, supply chain complexity, and production planning.
Business Challenges
- Legacy ERP system unable to handle complex manufacturing processes
- Lack of real-time visibility into production and inventory
- Inefficient supply chain management across multiple plants
- Manual quality control processes leading to delays
- Limited integration with IoT devices and smart manufacturing equipment
Our Solution
ImplementIT Solutions delivered a comprehensive SAP S/4HANA implementation with focus on:
- SAP S/4HANA Manufacturing Execution (ME): Real-time production monitoring and control
- SAP Production Planning (PP): Advanced planning and scheduling capabilities
- SAP Leonardo IoT: Integration with smart manufacturing equipment
- SAP Quality Management (QM): Automated quality control workflows
- SAP Extended Warehouse Management (EWM): Optimized inventory management
Results & Benefits
30% Reduction
in production lead times
25% Improvement
in Overall Equipment Effectiveness (OEE)
40% Faster
quality inspection processes
Real-time Visibility
across all manufacturing operations
Technologies Used
SAP S/4HANA Manufacturing
Complete digital transformation of manufacturing operations with SAP S/4HANA, enabling Industry 4.0 capabilities and real-time operational intelligence.
Client
Global Automotive Parts Manufacturer
Industry
Manufacturing
Project Duration
12 Months
Category
SAP S/4HANA Implementation
Location
Multi-site (5 Plants)